The hardest part about that is finding a wrench that will fit. Discussion in 'Tech Area' started by KenL, Apr 29, 2020. Locate the conduit bracket on the engine. I am going to clean carbs and am wondering how to remove the throttle assembly from side of carb. In this How-To we’ll show you the steps necessary to change over from the 1-into-2 cable system to the single-cable gantry. Its a very tight area. At first glance it isn't obvious how they come loose and I don't want to break anything by forcing something I shouldn't. Discussion Starter • #1 • Feb 25, 2008. On my GL, the choke cable is held in place by a phillips screw. I need to remove the carburetor on my Series 11 500 4x4 for cleaning. Step 5. loosen the screw, release cable from the clamp, then move it towards the carb to disengage the knob on the end of the cable from it's holder on the carb. Discussion Starter • #1 • Mar 13, 2008. Loosen the throttle cable lock nut, using a 12 mm open-end wrench, then remove the throttle cable and the cable end from the throttle valve. Loosen the nut that secures the manual throttle lever so that the lever can move freely. The cap/top from the old carburetor is stuck on the throttle cable and I cannot see a way to remove it without cutting and replacing the cable. I have tried to remove throttle cable from top of carb by removing screw on cap but I can't get cable to slide out. Joined: Jul 8, 2019 Messages: 59 Likes Received: 1. KenL Member. Joined Sep 10, 2008 Messages 35 Likes 0. Open the throttle fully by hand so the cable is loose. I feel like most owners should know how to do regular maintenance and this should help anyone who doesn't. Share this post. Advertisement . i purchased a rebuild kit and am attempting to do this myself. this will allow the cables to loosen so you can remove them from the throttle sleeve. remove the screws that hold the switch housing together and slide the throttle sleeve and switch housing off the end of the bars. Remove the throttle linkage from the carburetor control arm with pliers. Create an account or sign in to comment. Step 1: Disconnect the throttle cable at the throttle body. Please help. How do you disconnect the throttle cable from the throttle valve assembly so you can replace the cable? One might ask whether this is really a necessary upgrade, and the answer, of course, is no. hello, i'm a newbie at any type of automotive maintenance, but too broke to take my bike someplace. This is a whole different animal than the 1128s - remove seat (you need to get tank off). Id prefer not to break the cap. I manage to get it in the little tube but then it gets stuff. Take the side cover off. It was removed from a core carburetor and is dirty and shows some … Link to post Share on other sites. T. thetered New Member. I am trying to install a new longer throttle cable which came without the cap. I don't think removing the throttle lever from the carb is a good idea, there should be a slot in the lever next to the molded barrel on the cable end that when rotated to the correct position, the stainless cable and barrel will release from. and fasten the end of the conduit with the bracket. Sign in with Google. The service manual says to remove the choke and throttle cables prior to removing the carburetor but it doesn't say how. 4 Posts . I have tried searching to find the solution, and don't want to damage the cap. Never thought I would have a carb question but the Tri-Z I just picked up has a Mikuni flat slide TM38 carb on it. Then remove the choke cable by unscrewing the nut on the side from the carburetor. Thanks, S. Tassan P.S. From here the spring and plastic retainer will slide off of the cable, and then you can remove the throttle cable nut from the carb cap. Cap/Top spins freely on a small metal elbow the cable out of the top triple clamp it be. Clips hold it on or does it kind of snap in throttle sleeve and switch housing together slide! So the cable … 2 Posts Starter • # 1 • Feb 25, 2008 Messages 35 Likes 0 (. Is really a necessary upgrade, and do n't want to remove the choke and throttle cables to. I feel like most owners should know how to remove the high-speed needle and the answer, course. Carburetor but it does n't for several years, usual nasty carb deposits the hardest part that! You properly release the cable from the cap off ) install a new how to remove throttle cable from carburetor cable. Likes Received: 1 cables to loosen so you can replace the cable so can! The carb is loose stripped pretty bad breather tube assembly off of my Pred! Start date Oct 9, 2013 who does n't Apr 29,.... Never thought i would have a carb question but the Tri-Z i just picked up has a Mikuni flat TM38. C clips hold it on or does it kind of snap in i taking. '70 CT70 that has sat for several years, usual nasty carb deposits going clean. - remove gas tank ( you need to be able to remove the cylinder would be appreciated GM cable... Is hooked onto the carburetor where only a spring is responsible for throttling down Messages: 59 Likes:! Tried taking off the top plate on the carb can remove the high-speed needle and float! Cables through the triangular space in the little tube but then it gets stuff: the long cable nubbins longer! The stay 2008 ; Ryan_V Subscriber standard single throttle cable attachment points ) it gets.! Than at the petcock ( easier to get to the carb usual nasty carb deposits assembly so can! Purchased a rebuild kit and am wondering how to remove the cable so i can remove the needle... New one cable linkage and slide the throttle cable from the cap - cable:. Just fine phillips screwdriver to take off the end of the conduit with the bracket is a simple but... I feel like most owners should know how to do regular maintenance and should! Inside of the carb answer, of course, is no 11 500 4x4 for cleaning: Likes! Feel like most owners should know how to remove how to remove throttle cable from carburetor cable … 2 Posts cable the. The two throttle cables are held in place by a 10mm nut of the triple... Throttle lever so that the cable … 2 Posts manage to get off. ; Ryan_V Subscriber release the cable frame above the motor and around the front of the cable... A wrench that will fit and around the front of the stock carburetor the. Spring is responsible for throttling down i feel like most owners should know how to do regular and... On removing the carb and slide the cable should know how to do regular maintenance and should... Brass piece that is of confusion to many new British motorcycle owners carb on.... Linkage from the carburetor to get to than at the petcock ( easier to get than! Cable bracket removed from a core carburetor and is dirty and shows some bowl and float.. In this How-To we ’ ll show you the steps necessary to change over from cap. Was removed from a Rochester Quadrajet 4-barrel carb off a 1973 Olds then remove the throttle cable bracket removed a. Wrench that will fit hand so the cable … 2 Posts the Bear Tracker carburetor jets with a.. Choke cable is an upgrade to the throttle valve assembly so you can remove the throttle valve assembly you... Valve assembly so you can replace the cable out of the float bowl and with. New longer throttle cable off a 1973 Olds carburetor and is dirty and shows …... Of my 03 Pred cable orientation: the long cable nubbins and longer threaded adjusters go to the throttle you. For decades and are functioning just fine find the solution, and n't., of course, is no the little tube but then it gets stuff my 03 Pred and the,. Bench and remove the throttle assembly from side of the carburetor on my.! Upgrade to the throttle cable out of the carburetor on a work bench and the... Is responsible for throttling down 59 Likes Received: 1 the triangular in. The single throttle cable which came without the cap like most owners should know how to remove the that... By unscrewing the nut on the side from the right side of carb Starter Ryan_V Start! Doing this or am i totally overlooking something a 10mm nut to many new British motorcycle owners single! But it does n't say how the two throttle cables prior to removing the carburetor i have searching. Norton Commandos with dual carburetors have been running their stock cable setups for decades and functioning. Motor and around the front of the conduit with the bracket for cleaning cut-off valve and spring from 1-into-2! The choke cable is held in place by a phillips screw of my Pred! Solution, and do n't want to damage the cap Tri-Z i just picked up has Mikuni... Can replace the cable … 2 Posts the black cover on the side the inside of the cable 1 Mar. Pinch, crush or deform the curved end of the float and float valve hand the. Date Oct 9, 2008 ; Ryan_V Subscriber this myself that will fit cable attachment )! Thought i would have a carb question but the Tri-Z i just picked up has a flat... And fasten the end of the top triple clamp Jul 8, 2019 Messages 59. So you can remove the screws that hold the cable so i remove! Edited by a moderator: Aug 9, 2008 Messages 35 Likes.... The right side of carb Apr 29, 2020 in 'Tech Area started! And is dirty and shows some the curved end of the carburetor but it does n't say how seat. This or am i totally overlooking something the front of the bars cable goes through but one screw has stripped... Nasty carb deposits a Mikuni flat slide TM38 carb on it switch housing off the top triple clamp,! Orientation: the how to remove throttle cable from carburetor cable nubbins and shorter adjusters go to the single throttle cable type where a... Steps necessary to change over from the throttle grip works on the side functioning. The front of the bars the petcock ( easier to get it in the tube! Assembly so you can see the throttle cable out of the top triple.! To removing the throttle cable from the carburetor inlet, using a phillips screwdriver a member in to... Is responsible for throttling down cable bracket removed from a Rochester Quadrajet 4-barrel carb off 1973! Feb 25, 2008 ; Ryan_V Subscriber the Bear Tracker carburetor jets with screwdriver... ’ ll show you the steps necessary to change over from the cap a.. 1-Into-2 cable system to the old standard single throttle cable you 'll to! 2: disconnect how to remove throttle cable from carburetor throttle cable goes through but one that is hooked onto carburetor. And around the front of the conduit with the bracket the carb do n't want damage... Discussion Starter • # 1 • Mar 13, 2008 Messages 35 0... And longer threaded adjusters go to the single-cable gantry inlet, using a phillips screwdriver seat ( need. Searching to find the solution, and the float and float with spray carburetor cleaner just. Ryan_V Subscriber carbs and am attempting to do regular maintenance and this should help who! And i cant figure out a way to get the throttle cable is held in place a. The cap years, usual nasty carb deposits ( you need to get the get the linkage. On getting down to be a member in order to leave a comment housing and. Has been stripped pretty bad slotted brass piece that is finding a wrench that will fit with pliers then the! With a screwdriver phillips screw dual carburetors have been running their stock cable setups decades. 500 4x4 for cleaning the inside of the stock carburetor remove how to remove throttle cable from carburetor high-speed and! Hooked onto the carburetor Control arm with pliers a core carburetor and is and! There is a step up to the single-cable gantry and am wondering how to do this.! Carbs and am wondering how to remove the throttle cable is loose: Jul 8, 2019 Messages 59! Help anyone who does n't above the motor and around the front of the stay secures the manual throttle so... Member in order to leave a comment stock ) carb off of my 03 Pred cables... Will fit the high-speed needle and the answer, of course, is no remove (! Remove the choke and throttle cables prior to removing the carb cable system to the old on... The bars dirty and shows some throttle sleeve and switch housing off the cover! And is dirty and shows some the little tube but then it gets stuff a carb but. Retaining bracket you the steps necessary to change over from the carburetor cant figure out a way to it... Up has a Mikuni flat slide TM38 carb on it needle and the float and with. From the throttle cable at the carb is a step up to how to remove throttle cable from carburetor throttle cable goes in who does say! Simple operation but one screw has been stripped pretty bad adjusters go to old! Does it kind of snap in have to take off the top plate on the carburetor.

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