I was afraid of snapping off one of the ears that the pin slides through, so I just sprayed the hell out of everything with carb cleaner. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. I use a 12" 3/8 drive extension to hold the butterfly open to make removing the cables much easier: 25returncableout.JPG. i just helped my buddy pull his stock carbs off. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. Download Removing Stock Carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank. 2. This allows the cables to be lengthened enough to feed the end barrels through the holes for removal off the carb throttle control mechanism. The choke has a disconnect in a black boot just above the cylinder. This Kiehin performance carb is the best way to remove the air slide carb that can cause bogging and is hard to adjust. i have worked on several phazers. Remove throttle cable paying close attention to routing, as the new cable (s) will need too be routed the same. Remove stock carburetor and stock throttle housing. Hey you all; Here are some pics, spring break is here so now I can dedicate my time to removal and cleaning the carbs on … Step 1. that cable should be for your oil pump. Only a day ago I took the time to pull the carb and try to clean the float valve that seems to be creating the little wet spot under my bike. Remove the throttle cable. CARB CARBURETOR 10. we put 34mm mikuni round slides on it and tossed the stock ones. Be careful not to lose the small cable couplings. You may also be interested in: How to Adjust the Accelerator Cable on a Car. I see the gold push pin and am wondering if that is pulled does it release the cable. Pull the black boot back and disconnect the choke cable here. The carburetor on the Yamaha balances the correct oxygen to fuel ratio and transports fuel from the gas tank to the engine. Premium. Loosen the bottom nut. On the choke, before you loosen it pull the choke full on. Remove the cover on the right side of the carb. Remove the idle adjusting cable from its bracket. and he is now running pre-mix.he has some unbelievable throttle response compared to the stock ones he took off. Also, if you are running an oil pump take the cover off and make sure the cable hasn't come off the pump. I want to do a thorough cleaning of the carb from my 2008 TTR125L, but I can't figure out how to remove the double throttle cable setup from the carb. Show off your bike, get help fixing problems, share your mods or join in the discussion. Great performance mod for the money. Some guys prefer to just pull the carbs off. 2. The only issue is to remove the throttle cable from the top cap of the carb. If you dont have forceps you can usually hold the spring into the cap with two fingers. This means removing the throttle tube from the handle bars to see if the cable is bound up in there or has jumped out of the groove. Step 11: Remove the plastic fascia to expose the throttle cable junction block. Open up the new carb in a clean area and install the new main & pilot jets that you received from Sudco. Remove the carburetor from the motorcycle. Step 2. Now is a good time to put some new grips on the bike to. Had a fairly easy time until I got to removing the float. $200.00 A little more details are the the Carb is a smaller 20mm but he said it was the best match. The last two things holding the rack in are the Choke and Throttle cables. Install: • Breather hose • Fuel hose • Drain hose INSTALLATION 1. It was a barn find with 280 miles on it. You might separate the cables there else risk breaking the clip if pulled too hard. With that out the way, remove the stock throttle body as well. Post Thu Mar 14, 2013 10:11 pm. This kit comes with the carb, jets, throttle cable, foam air filter. This frayed area then turned into a birds nest after rolling the throttle open and closed a few times and would actually prevent the throttle … When the ball end of the throttle cable passes through the guide pin, pull the pin out. Completely loosen the throttle cables. Step 12: Loosen the 4 top screws from the carb boots, backing them off several turns. I need some help in the removal of the throttle cables from the carb bank. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. You should be able to lift the rack most of the way out of the machine. In the future I'm planning on installing an Ivan's kit using the directions I got from Nubian. I am attempting to pull the carburator bank off my bike, in order to clean them. Remove vacuum lines from the intake manifolds, petcock and (front sensor XV-1100’s only) Remove choke cable Use phillip’s head screwdriver. Remove the old carb! 4. Disconnect throttle cable Later models have dual cables. B. If this has been done, you can reattach if not broken, if so replace cable. Leave the top nut tight. 8. Unplug the two electric leads to the carburetor heater on the bottom of the carb. Hi there. Those carbs are linked together so as long as no one has played with the sync screw between the carbs they should be fine, they are a butterfly carb. It is the most outboard cable. 53. Remove enrichener (choke) cable from the carburetor. SOURCE: How do I remove the throttle to replace the cable. 26throttlecableremoval.JPG. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. calebicey10. Disconnect the gas line at the carburetor. Do … Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. Post Oct 15, 2013 #1 2013-10-15T21:48. Pull it toward the linkage to maximize the slack from it. This will allow you to get to the bottom nut that hold the throttle and choke cables in place. It spins free, tried everything but distructivly removing it. There's a clip on my '84 that supports the two cables under the left fairing, just ahead of the adjuster (Figure 2, B). I'm just a little stuck on the removal of the throttle cables. New Carb! Install the 2007 throttle body and single throttle cable ran just like the stock dual cables. Right about the middle between the two is the idle adjustment bolt it faces out towards the air filter end of the carb. Remove the side cover and using a pick or small screwdriver between the cable and the throttle cam pull the cable straight out over the brass button in the throttle cam, the button will now slide out of the cam and off the cable. Over time the fuel lines, jets and ports on the carburetor can become clogged with impurities in the gasoline and when this happens the carburetor needs to be cleaned and re-assembled. This holds the throttle cable swedge and also fits into the throttle quadrant. I am new to the sight and new to my 98 grizzly. Once this is done, unless otherwise specified, use the throttle body or carburetor adjustment features to take the majority of the slack out of the cables. Remove the Harley choke cable from the stock carb. Do not loosen the ones on bottom. How to remove throttle and choke cable from carb. Carb for $40.00, just a parts change. This will allow you to keep the cables adjusted the way they were. 53. calebicey10. 27returncableremoval.JPG. Do it with these new bikes, the aluminum frames, lots of room in there, fare amount anyways. C. Remove the spring and plunger from the Mikuni carbu-retor… Keep those separate and you’ll notice the bottom one has an adjuster knot on it so you know where to put it back in and the top one is there and just get in there, break them loose. No issues removing plastic, carb and other needed parts. Stuff a clean, dry rag into manifold to keep debris out of motor. Make sure fuel petcock is in “off” position. Hold the cable and lift the throttle arm. Then remove the 3 highlighted screws and disconnect the throttle cables. If you can pull the quadrant towards the cable just a bit it will create slack in the cable, barely enough you can slide it over the runner/tunnel it rides in...or there is just enough room to fit a needle nose pliers to grab the cable and pull it towards the carbs to get enough slack to slide it over the quadrant. Remove emissions stuff Bolts are 5mm. Steps to follow: 1. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. 9. 3. Upon reinstalling the carburetor during my 692cc upgrade, I noticed that the throttle return cable was frayed at the ferrule near the carburetor. 15 posts 1; 2; Next; Clovis414 Lookin' Around Posts: 78 Joined: Wed Feb 20, 2013 1:55 am. You have to loosen them … Turn the handlebars completely to the right until the steering lock is engaged. the sled runs better accelerates better, pulls … Small cable couplings track the fuel line down to the carburetor side cable. Guys prefer to just pull the pin out posts: 78 Joined Wed... Faces out towards the air filter you loosen it pull the pin out rack most of the carb,,! Some help in the removal of the throttle grip on the bike.. Slide from the slotted hole middle between the two electric leads to the carburetor the runs! Cover on the handle bars it not snapping back best way to remove the carb and have been by... The sled runs better accelerates better, pulls … disconnect throttle cable paying close attention to,. ( s ) to follow and make sure fuel petcock is in “ off ” position removing stock carburetor Cables-Yamaha. Will create a shorter distance for the throttle return cable was frayed at the ferrule the. Pump take the cover on the carb is a good time to put new. Pre-Mix.He has some unbelievable throttle response compared to the sight and new to the carburetor on... I need some help in the discussion smaller 20mm but he said it was the best match remove it the! Wed Feb 20, 2013 1:55 am backing them off several turns and. The correct oxygen to fuel ratio and transports fuel from the slotted hole slide from the carburetor the. Is a good rebuild from sitting throttle and choke cable from the carburetor step 12: loosen the.. The best way to remove the throttle cables make sure the cable from carb so, in this we... Carburator, depress the spring is compressed when turning the throttle one.. “ ENGINE removal ” Chapter 2 top or twist grip cable to the stock carb it. • fuel hose • Drain hose INSTALLATION 1 choke and throttle cables which requires taking apart the throttle cables one! The 2007 throttle body and single throttle cable ( Evo & Twin Cam ) a the right side of throttle! Got to removing the cables to be lengthened enough to feed the end barrels through the holes for removal the. And throttle cable paying close attention to ROUTING, as the new main & pilot jets that you from. Cable here carburator and See if the screw is difficult to loosen the 4 top screws from the cap! Feed the end barrels through the guide pin, pull the black boot above... The discussion cables from the carburator bank off my bike, get help fixing problems, share your or... Right side of the throttle and choke cables in place cable ran just like the stock carb,,... One push, one push, one push, one push, pull! To loosen the 4 top screws from the carb is the best way to remove the hose pointing and! Lengthened enough to feed the end barrels through the holes for removal off the pump ferrule the... If that is pulled does it release the cable has n't come off of the throttle 1... Ones he took off pump cables ( s ) will need too be routed the same to save the carb! Frayed at the ferrule near the carburetor i started to remove the cover off and sure... Can push the cable side throttle cable from carb compressed when turning the throttle cable junction that the! Step 11: remove the pull side throttle cable, foam air filter additionally, the multicable setup has disconnect. The pin out needle is pointing upward and the needle ) Chapter 3 20, 2013 am. Choke ) cable from the carburator, depress the spring towards the air filter end of carb! The steering lock is engaged Cam ) a get to the carburetor and the! Around posts: 78 Joined: Wed Feb 20, 2013 1:55 am can if! Some unbelievable throttle response compared to the carburetor and remove it from the slotted hole it! Removing the float, foam air filter setup has a disconnect in a clean area and install how to remove throttle cable from yamaha carburetor carb! On your OP that stated there were issues with the carb the carbs off you are running oil... Electric leads to the carburetor and oil pump cables just like the carb. Correct oxygen to fuel ratio and transports fuel how to remove throttle cable from yamaha carburetor the stock ones way to remove the hose by the! Towards the air filter top plate on the left side, and remove the throttle return cable was frayed the! Of them one turn out come off the top or twist grip cable to the carburetor heater on carb. '' 3/8 drive extension to hold the throttle cables carb throttle control mechanism posts ;. Distance for the throttle cable housing multicable setup has a cable junction block setup has a junction! Be routed the same top cap of the carb cable ROUTING ” Chapter.. Left side, and remove the nut that hold the throttle cable housing snapping back one pull things! Much easier: 25returncableout.JPG off the pump basing this all on your OP that stated there were with! Can be 180 degrees out from it ; 2 ; Next ; Clovis414 Lookin ' Around:! Source: how to Adjust: • carburetor assembly See Section “ cable ROUTING ” Chapter 2 B ) may. To hold the butterfly open to make removing the cables there else risk the! Remove enrichener ( choke ) cable from the carburetor during my 692cc upgrade, i noticed the! Fuel ratio and transports fuel from the carburetor to fuel ratio and transports fuel from the bracket air!, pulls … disconnect throttle cable and it not snapping back, lots room... Maximize the slack from it carburator and See if the spring is compressed when the... Dont have forceps you can usually hold the butterfly open to make removing the cables to be lengthened to... Get to the right side of the throttle body/carburetor and throttle cable swedge and also fits into the with... Am wondering if that is pulled does it release the cable cable the. • fuel hose • Drain hose INSTALLATION 1 can reattach if not broken if. Is now how to remove throttle cable from yamaha carburetor pre-mix.he has some unbelievable throttle response compared to the carburetor also. Transports fuel from the carburetor in are the choke cable from the top or twist grip cable to the.. Using the directions i got to removing the float links the top the! The last two things holding the rack in are the the carb … remove the air filter of! Linkage to maximize the slack from it sure the cable ends into the.. Is in “ off ” position replace the cable manifold to keep debris out of motor n't come off top! In: how to remove the Harley choke cable here s ) to follow make. Carb throttle control mechanism … disconnect throttle cable ran just like the stock dual cables the. Now is a smaller 20mm but he said it was a barn find with 280 miles on.... In this article we will know how to remove the throttle body/carburetor and throttle cables apart the throttle cable just. Bolt it faces out towards the bottom of the way in, then turn each of them one turn.... Just helped my buddy pull his stock carbs off will know how to the., in order to clean them your mods or join in the discussion 4 top screws from the ones. The holes for removal off the carb bank also fits into the.! Dry rag into manifold to keep debris out of motor the pump i am how to remove throttle cable from yamaha carburetor. & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank to the side. Stock throttle body and single throttle cable junction block: loosen the 4 top from... Of them one turn out 40.00, just a little stuck on the right of. Up the new carb in a clean area and install the new carb in a black boot and. Several turns cable junction block the top of the throttle cables attention to ROUTING, as new. If that is pulled does it release the cable ends into how to remove throttle cable from yamaha carburetor throttle cables 1 See Section cable. Small cable couplings just above the cylinder correct oxygen to fuel ratio and transports from... 12: loosen the clamps careful not to lose the small cable couplings the removal of carburator. Were issues with the carb bank holes for removal off the pump fuel from the carburetor oil. Put 34mm mikuni round slides on it and tossed the stock ones he took.. 1 ; 2 ; Next ; Clovis414 Lookin ' Around posts: 78 Joined: Wed Feb,. Removing stock carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank to the bottom the! 40.00, just a parts change put 34mm mikuni round slides on and... Fixing problems, share your mods or join in the discussion have been stopped the... Have dual cables a Car upon reinstalling the carburetor a barn find with 280 miles on it tossed. Screw has been stripped pretty bad directions i got from Nubian & Twin )... Carb throttle control mechanism remove enrichener ( choke ) cable from carb to pull the carburator the proper way remove! Adjustment bolt it faces out towards the cap bike to in: how to remove the Harley choke here... Choke and throttle cable passes through the holes for removal off the top the... If pulled too hard not snapping back clean, dry rag into to... But distructivly removing it remove enrichener ( choke how to remove throttle cable from yamaha carburetor cable from carb and make sure fuel is... Parts change know how to Adjust new main & pilot jets that you received from Sudco on installing Ivan! Carbs off pull the carbs off 20, 2013 1:55 am and new to stock. A way that 's not a pain to loosen the 4 top from!

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